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Senior Mechanical Engineer @ Sphere Defense

Brussels, Brussels Capital, BEOnsiteFull-time
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About this role

Who we are

Sphere Defense is a fully funded technology startup with the mission of providing allied countries with sovereign, effective and seamless autonomous countermeasures to neutralize todays’ and tomorrow’s aerial threats.

Sphere Defense was founded by industry veterans with previous successful exits, and is headquartered in Brussels, Belgium, in the heart of Europe.

About you

You are an experienced and highly-motivated Senior Mechanical Design Engineer that has worked with high-speed, small-scale flying vehicles (ideally fixed-wing drones). You are familiar with electro-mechanical systems, composite materials, aerodynamics, flight control surfaces and mid-volume production.

What you'll do

You will own the mechanical design of our countermeasure, define the manufacturing technologies and ensure a smooth transition from internal R&D to external production partners.

Be one of the first members of a high-performing team, designing and developing autonomous countermeasures to protect allied countries from aerial threats

Design, develop, prototype and test flying vehicles for flight performance, vibration resistance, reliability

Calculate tolerances, stress and buffers to ensure the correct balance between cost, durability and performance

Identify the right materials and production techniques for different parts of the vehicles

Identify and interface with external prototype and production partners

Work closely with the electrical engineering team for E/M co-design

Identify and work closely with simulation partners for FEA/CFD

Ensure the designs adhere to the industrial quality standards by drafting test plans and working with test houses for validation and certification

Draft production-level documentation, including GD&T, during the entire product lifecycle

Be a team player and a mentor, being available to support and grow the team

Location: Onsite in Brussels, Belgium. Our office is close to Central Station.

Reports to: Chief Technology Officer

Requirements

Bachelor’s or Master’s degree in Mechanical Engineering or equivalent

At least 8 years in relevant roles, with increasing levels of ownership

Demonstrated experience in the role, bringing products from conception to production with mid-volume production

Proficiency with SolidWorks or other established CAD packages

Experience with composite materials and at least two among: plastic injection, thermoforming, metal stamping

Experience with medium-scale, integrated electro-mechanical systems (actuators, sensors, flex circuits mechanical outlines, wiring harnesses, electrical connections, etc.)

Experience in creating and maintaining production-ready documentation (technical drawings, assembly diagrams, etc.)

Hands-on, with demonstrated ability in quickly prototyping mechanical systems

Ability to execute incoming inspection and dimensional accuracy checks on golden samples

Preferred Qualifications

First-hand expertise with CFD and/or FEA

Experience with CAM programs for manufacturing with CNC and lathe machines

Experience with electro-optical systems

Experience setting up in-house prototyping labs

Experience tutoring operators for incoming quality inspection

What we offer

Attractive compensation

Year-end bonus

Stock Options Plan

Mobility Budget

32 days of holidays

Meal vouchers

Private Health insurance

We are building a core team of hard-working people. If you want to join a company with tremendous impact and you are autonomous, creative and driven, we want to hear from you!

Sphere Defense offers attractive compensation, stock options, and a unique opportunity to change the global defense landscape.

This role is only open to candidates with right to work in Belgium. We cannot provide visa sponsorship at this time.

Skills

R&D

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