Lightspeed

ashby

Senior Engineer, SI Applications @ Lightspeed

Northbrook, ILOnsiteFull-timePosted 14 days ago

Opens on ashby

About this role

About LightSpeedLightSpeed Build Technologies is revolutionizing the construction industry through AI-powered robotics. Our flagship systems—BRUTE for automated wall panel manufacturing and DEX for on-site collaborative construction—are addressing the global housing crisis by delivering unprecedented speed, precision, and affordability in homebuilding.

Position Overview:As a Senior SI Applications Engineer, you will serve as the technical bridge between concept and build, defining the hardware architecture, vendor strategy, and cost engineering for LightSpeed’s deployable robotic manufacturing cells. Drawing on a systems integration background, you will scope automation solutions, select robot platforms and components, manage vendor relationships, and ensure every cell can be manufactured cost-effectively and deployed at scale. This is not a project-to-project SI role. You will own the hardware systems engineering for a repeatable product that scales from a handful of deployed cells to hundreds, making design-to-cost decisions that directly determine whether the company scales profitably.

What you'll work on:Hardware Systems Architecture

Define and own the hardware system architecture for LightSpeed’s robotic manufacturing cells, including robot platform, end-of-arm tooling, conveyors, fixtures, sensors, and guarding

Develop cell concept layouts and solution architectures that meet production, safety, and cost requirements

Evaluate and recommend robot platforms, actuators, and ancillary equipment for current and next-generation cell designs

Translate production requirements into hardware specifications and system-level design packages for the engineering team

Collaborate with robotics software engineers on hardware-software integration, sensor placement, and control system requirements

Vendor Management & Component Selection

Build and manage relationships with robot OEMs, component suppliers, and contract manufacturers

Evaluate, select, and specify industrial components: linear motion, pneumatics, sensors, guarding, and power distribution

Source and negotiate with vendors for volume pricing, lead times, and quality standards to support production scaling

Maintain approved vendor lists and preferred component libraries for standardized cell builds

Coordinate with contract fabricators and machine shops on custom component manufacturing

Cost Engineering & Design for Scale

Drive design-to-cost decisions across the cell hardware stack, balancing performance with manufacturability at 100+ unit volumes

Develop and maintain bills of materials with accurate costing for cell builds targeting ~$350K per unit

Evaluate COTS versus custom fabrication tradeoffs for every major subsystem

Create and refine quoting and cost estimation processes for cell hardware

Identify cost reduction opportunities through supplier consolidation, design simplification, and standardized components

Safety & Compliance

Conduct and document robot safety risk assessments per RIA 15.6 and ISO 10218 for cell designs and customer deployments

Design safeguarding solutions including light curtains, area scanners, guarding, and safety-rated control interfaces

Ensure cell designs meet OSHA, NFPA, and customer-specific safety requirements across deployment environments

Support safety documentation and compliance packages for customer facility installations

Required Qualifications:Systems Integration & Applications Engineering

3+ years at a systems integrator, robot OEM, or automation equipment company in an applications, solutions, or project engineering role

Demonstrated experience scoping automation solutions from customer requirements through concept layout, hardware selection, and cost estimation

Hands-on experience with industrial robot platforms (FANUC, ABB, KUKA, Staubli, Yaskawa, Hyundai, or Universal Robots)

Strong vendor network and component knowledge across industrial automation (pneumatics, linear motion, sensors, guarding, power distribution)

Experience with quoting, proposal development, and BOM costing for automation projects

Mechanical & Hardware Engineering

Mechanical engineering background with strong understanding of materials, fabrication methods, and structural loads

Ability to read, interpret, and evaluate mechanical designs, engineering drawings, and fabrication specifications

Knowledge of manufacturing processes: CNC machining, sheet metal fabrication, welding, and 3D printing

Experience with robot safety standards (RIA 15.6, ISO 10218) and risk assessment methodologies

Preferred Qualifications:Degree in Mechanical Engineering, Manufacturing Engineering, or related field

5+ years in systems integration with increasing scope and project complexity

Experience with Hyundai industrial robot platforms (LightSpeed’s current production platform)

Background in end-of-arm tooling (EOAT) design and specification

Experience designing robotic work cells for production environments with high cycle counts

Familiarity with construction, prefabrication, or building products manufacturing

Startup or product company experience, particularly transitioning from custom project work to scalable product development

A3 (Association for Advancing Automation) involvement or industry network

Why Join LightSpeed:Leadership that speaks your language: the COO delivered $1B+ in automation and sits on the A3 board. This is not a company where SI experience is undervalued.

Shift from project work to product ownership: build a repeatable robotic cell that scales to hundreds of deployments, with equity in the outcome

Your hardware decisions directly determine whether the company scales profitably from 3 cells to 1,000

Hands-on engineering culture with direct access to robotic cells, machine shop, and prototyping equipment

Competitive compensation including salary, significant equity participation, and comprehensive benefits

Employment RelationshipThis position is at-will, meaning either you or the Company may terminate employment at any time, with or without cause or notice.

Equal OpportunityLightSpeed Build Technologies is an equal opportunity employer committed to building a diverse and inclusive workplace. We welcome candidates from all backgrounds and experiences.

Skills

Engineering

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Senior Engineer, SI Applications at Lightspeed | ResuMinder Jobs