Whoop

ashby

Manufacturing Engineering Manager (NPI) @ Whoop

Boston, MAOnsiteFull-timePosted 7 days ago

Opens on ashby

About this role

RESPONSIBILITIES:

Own and lead end-to-end manufacturing execution for NPI, ensuring deliverables, risks, and milestones are met on schedule; accountable for on-time readiness to program deadlines

Serve as lead manufacturing engineer on one program while guiding execution on a second program through a small team

Support and develop a small manufacturing engineering team, including mentoring a Junior Manufacturing Engineer and guiding an in-region (Asia) Process Engineer to deliver parallel workstreams

Drive manufacturing technical readiness across builds: process development, documentation, optimization, validation, and handoff to sustaining/operations

Provide technical leadership and prioritization across two projects, balancing hands-on execution with delegation and coordination to maintain velocity and quality

Work closely with factory teams and partners on design and qualification of fixtures and equipment; apply data-driven methodologies to determine automation vs. manual assembly strategies

Execute DFX and apply Lean Six Sigma methodologies throughout development and production; influence design decisions to improve yield, reliability, manufacturability, scalability, and cost

Ensure processes meet product specification requirements and are verified via robust process control and qualification plans

Define and conduct DOEs, FA, and structured problem solving (DMAIC, 8D, etc.) to prevent or resolve manufacturing challenges, identify root cause, and implement corrective/preventive actions

Drive cross-functional work on rapid development cycles while continuously evaluating options for optimal form, fit, and function

Provide clear program-level communication: project status, risk/issue tracking, build readiness, and escalation aligned to leadership expectations

Coordinate parallel path/contingency efforts for high-risk milestones and supplier readiness gaps

Partner closely with CM/JDM and internal stakeholders to align schedule, capacity, test coverage, and quality targets

Willingness to travel up to 25% of the time

QUALIFICATIONS:

Degree in Engineering, Manufacturing, or a related technical field

7+ years of manufacturing experience with moderate to high volume consumer electronics (experience leading or mentoring engineers preferred)

Experience with ultrasonic welding, adhesives, heat staking, and assembly of small battery-powered electronics utilizing both automated and manual processes

Demonstrated understanding of injection molded plastic part principles, defect modes, and process qualification

Understanding of GD&T principles to define and evaluate process quality

Proven track record qualifying manufacturing processes and troubleshooting issues on the factory floor

Proficiency in SolidWorks with best practices for fixture design

Strong organizational, multi-tasking, and time management skills, with demonstrated ability to manage competing priorities across multiple programs

Experience effectively communicating with engineering, manufacturing, and external partners and contractors in a CM/JDM model

Demonstrated ability to mentor engineers, lead workstreams, and drive accountability across distributed partners

Skills

Software

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