About this role
A. Production Management - Operate and monitor PVC compounding lines (high-speed mixers, cooling mixers, material conveying systems). - Ensure production targets are met as per plans. - Maintain proper batch formulation as per approved recipes. - Monitor material feeding, mixing temperature, and process parameters. B. Process Control & Quality Assurance - Ensure adherence to formulation and process parameters. - Maintain compound quality (gelation, bulk density, thermal stability). - Coordinate with QA/QC for testing and adjustments. - Troubleshoot process deviations. C. Equipment Handling & Maintenance - Monitor high-speed mixers, feeders, and compounding equipment. - Ensure proper startup and shutdown procedures. - Coordinate maintenance and minimize downtime. D. Manpower Supervision - Supervise operators and helpers. - Allocate duties and ensure shift handover. - Train staff on SOPs and safety. E. Safety & Environment - Ensure compliance with EHS standards. - Monitor safe handling of PVC resin and additives. - Enforce PPE usage and manage incidents. F. Documentation & Reporting - Maintain production logs and reports. - Record downtime and raw material consumption. - Track wastage and rejection. G. Continuous Improvement - Suggest improvements in process efficiency. - Implement 5S, TPM, and lean practices.
Role Specific Competencies:
• PVC compounding Process • Polymer Technology • Leadership • People Management • Computer Documentation (MS Excel, Word, etc.) Familiarity with industry standards and regulations related to PVC manufacturing.