About this role
🔹 Role Purpose
Lead the planning, operation, optimization, and statutory compliance of all plant utilities while ensuring high reliability, cost efficiency, sustainability, and seamless coordination with government authorities.
🔹 Key Responsibilities
1. Utility Operations & Reliability Leadership
Ensure 100% utility availability with zero impact on productionDrive uptime improvement actions and system stabilizationMonitor critical parameters and implement control strategies2. Maintenance & Reliability Engineering
Own Preventive, Predictive, and Condition-Based Maintenance (CBM)Lead advanced RCA (5 Why, Fishbone, FMEA, A3 Analysis)Improve MTBF and reduce repeat failures3. Utility Systems Ownership
End-to-end responsibility for:
Compressed Air SystemsCooling Towers & Chilled Water SystemsHVAC & Ventilation, Air Handling UnitsWater Treatment (RO, DM, Softener, Chemical dosing)Electrical Systems (Transformers, DG, Panels, UPS, Servo, LT /HT, Open Access)4. Energy Management & Sustainability
Drive plant energy efficiency roadmapOptimize consumption (kWh, Nm³, KL) and reduce costsLead sustainability initiatives (water reuse, energy reduction, decarbonization)5. Government Liaison & Statutory Compliance
Act as single point of contact with authorities:Pollution Control BoardElectrical Inspectorate (DHBVN)HSPCB, Waste ManagementFire & Safety DepartmentLocal Municipal / Water Authorities- HSIDCManage:Licenses, renewals, and statutory documentationInspections, audits, and compliance closureEnvironmental reporting (water discharge, emissions)Obtain approvals for new installations / expansionsEnsure zero regulatory non-compliance risk6. ESH Governance
Ensure compliance with ESH standards and regulatory normsImplement LOTO, PTW, confined space practicesSupport ESH audits and zero-incident cultureSupport Sustainability initiatives along with ESH team.7. Vendor & Contract Management
Manage vendors, AMC/ CMC contracts, and service providersValidate technical solutions and execution qualityEnsure cost and safety compliance8. Digitalization & Monitoring
Develop utility dashboards and KPIsImplement IoT / automated monitoring systemsDrive data-driven decision making9. Projects & Continuous Improvement
Lead capex and utility improvement projectsDrive Six Sigma / Kaizen initiativesSupport plant expansion and infrastructure projects10. Facility & Infrastructure Support
Ensure proper workplace environmental conditionsSupport facility maintenance and future expansion planning🔹 Technical Knowledge Requirement (Advanced & Expert Level)
✅ Advanced Level Knowledge (Must Have)
Utility system fundamentals:Compressed air system design, leak analysis, pressure optimizationCooling tower performance, heat load calculationsHVAC load calculations and air balancingWater chemistry & treatment:RO/DM operations, scaling, dosing control, TDS/pH optimizationElectrical systems:Load calculations, DG synchronization basics, power factor controlMaintenance systems:Preventive & predictive maintenance planningBasic vibration, thermography, and condition monitoringData analysis:Trend analysis of utility consumption and performanceSafety systems:Electrical safety, pressure systems, chemical handling✅ Expert Level Knowledge (Should Know)
Advanced system optimization:
Energy optimization (specific energy reduction: kWh/Nm³, kW/TR)System integration & automation (BMS / SCADA / IoT-based monitoring)Utilities design & sizing:Compressor sizing, piping networks, pressure drop calculationsChiller & cooling tower selection and system balancingAdvanced electrical knowledge:Load flow concepts, HT/LT systems, reliability planningWater treatment expertise:Chemical dosing strategy (corrosion, scaling, bio-control)Effluent management and reuse strategiesReliability engineering:FMEA, RCM (Reliability Centered Maintenance), lifecycle costingRegulatory expertise:Deep understanding of statutory norms (PCB, electricity, boiler laws)Project management:Capex planning, ROI evaluation, supplier technical validationDigital transformation:Data-driven optimization using dashboards & predictive analytics🔹 Key KPIs
Utility uptime (%)Corrective & Preventive Maintenance CostSpare Part ManagementEnergy consumption per unitWater consumption per unitCost savings (₹ and %)MTBF / MTTRStatutory compliance score (100%)Audit observations (zero major NC)Sustainability metrics (water reuse %, energy reduction %) 🔹 Education
BE/ B. Tech in Electrical / Mechanical.Add on Certifications for Electrical Safety Handling/ ESH Governance ( Plus point)🔹 Experience
10–12 years in plant utilities / maintenanceProven experience in:Independent utility managementGovernment liaison & statutory complianceEnergy / cost optimization Reporting Structure
Reports to: Plant IE HeadInterfaces with: Production, Facility , HR, ESH, Projects, Finance, Test labs Government AuthoritiesReady to take your career to the next level? The future of mobility isn’t just anyone’s job. ​Make it yours! ​Join AUMOVIO. Own What’s Next.​