About this role
The Automation Controls Engineer provides hands-on technical leadership and controls engineering expertise for robotics, automation, and manufacturing systems while coordinating daily activities to support safe, reliable, and efficient production. This role serves as the primary point of contact for automation and controls priorities, communicates critical issues, and promotes effective collaboration among automation and robotics technicians, maintenance, engineering, operations, and supervision.
Success is measured through disciplined safety and LOTO practices, timely communication, project execution, and shared accountability for OEE, scrap, equipment reliability, and safety compliance.
The expected annual salary range for this role is $77,000 - $126,000 a year depending on experience. This position is also eligible for a variable incentive program.
Design, Development & Implementation
Develop automation and controls concepts based on process requirements, manufacturing standards, and design guidelinesDesign, develop, test, and implement PLC, HMI, SCADA, motion control, and data acquisition software using Beckhoff TwinCAT and Allen-Bradley Studio 5000 platformsReview equipment and production concepts including safety risk assessment, mechanical design, electrical controls, robotics, vision, and industrial communicationsSelect, evaluate, and integrate automation components, controls hardware, sensors, actuators, safety devices, and robotic systems (Staubli, Universal Robots, Epson)Support FAT, SAT, commissioning, and production release of new equipment; coordinate line moves, installations, and project handoffsOperations, Maintenance & Troubleshooting
Develop and maintain PLC software, HMI screens, control logic, machine diagnostics, and system alarms for new and existing equipmentConfigure and support industrial networks (EtherCAT, Ethernet/IP, Profinet, Modbus TCP) and troubleshoot servo drives, VFDs, motion systems, and safety PLCsDiagnose and resolve mechanical, pneumatic, electrical, communication, and control-system issues to minimize downtimePerform preventive maintenance including calibration, lubrication, testing, validation, and safety checksLead root cause analysis and implement corrective actions to reduce repeat failures and improve MTTR, MTBF, and equipment reliabilityProduction Support & Continuous Improvement
Serve as escalation point for production support and prioritize issues based on safety, quality, and production impactAnalyze downtime, scrap, cycle time, and OEE data to identify improvement opportunities and lead efforts to meet production goalsSupport integration and optimization of AMR/AGV systems, vision systems, and automation controlsCreate and maintain automation dashboards and data visualization tools for decision-makingEvaluate new technologies including AI-enhanced vision, advanced safeguarding, and Industry 4.0 solutions to enhance production capability and reliabilityTraining, Mentoring & Subject Matter Expertise
Execute automation, robotics, and controls training based on qualification requirementsMentor and train technical personnel on machine maintenance, controls troubleshooting, robotics, safety, and diagnostic techniquesAct as automation and controls subject matter expert by providing advanced troubleshooting guidance and developing troubleshooting guides and training materialsParticipate in on-call rotation supporting robotics, automation, and controls functions
WHAT YOU BRING TO THE ROLE
• Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechatronics, or related engineering field
• Exposure to programming, troubleshooting, and supporting PLC-based manufacturing equipment
• Knowledge of Beckhoff TwinCAT and/or Allen-Bradley Studio 5000 platforms or related PLC
• Ability to understand, install, troubleshoot, and document motor controls, industrial networks, sensors, pneumatics, and safety circuits
• Strong electronics, electrical, mechanical, and pneumatic troubleshooting capability
• Ability to read electrical schematics, mechanical drawings, controls documentation, and programming documentation
• Strong time management skills with ability to manage multiple priorities, people, and production demands
• Clear communication skills and ability to collaborate with maintenance, engineering, production, suppliers, and management
Legal authorization to work in the U.S. is required. We will not sponsor individuals for employment visas now or in the future for this job posting.Relocation assistance is not offered for this position. Physical Requirements and Work Environment:
Ability to work on a manufacturing shopfloor environmentMust wear company-provided ESD safety-toed shoes, smock, and other PPE in required areasSitting or standing for 8+ hours, reaching, and using hands/fingers to operate a computer and other office equipmentMust be able to push, pull, reach, twist, turn, stoop for duration of 8+ hour shiftsAbility to lift or carry objects up to 40 lbs. unassistedAbility to climb laddersAbility to bend at waist and perform repetitive foot and hand actionDexterity of hands and fingers to operate any required computer keyboard, mouse, and other technical instruments.ADDITIONAL WAYS TO STAND OUT
• 2+ years of experience programming, troubleshooting, and supporting PLC-based manufacturing equipment
• 2+ years of experience installing, teaching, maintaining, and troubleshooting robotic or automated systems
• Experience with vision systems, AMRs/AGVs, servo motion, safety PLCs, data collection, dashboards, and Industry 4.0 solutions
• Experience with automated storage and retrieval systems and controls.
• Experience leading technical teams, mentoring technicians, or coordinating controls portions of capital projects
All your information will be kept confidential according to EEO guidelines.
EEO-Statement:
EEO / AA / Disabled / Protected Veteran Employer. AUMOVIO offers equal employment opportunities to all qualified individuals, without regard to unlawful consideration to race, color, sex, sexual orientation, gender identity, age, religion, national origin, disability, veteran status, or any other status protected by applicable law. In addition, as a federal contractor, AUMOVIO complies with government regulations, where they apply, including affirmative action responsibilities for qualified individuals with a disability and protected veterans. To be considered, you must apply for a specific position for which AUMOVIO has a current posted job opening. Qualifying applications will be considered only for the specific opening(s) to which you apply. If you would like to be considered for additional or future job openings, we encourage you to reapply for other opportunities as they become available. Further, AUMOVIO provides reasonable accommodations to qualified individuals with a disability.
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