About this role
Reporting to: Control Room Supervisor – HROC
Job Purpose:
In this role, you will be responsible for operating cement plant within a designated region. You will collaborate effectively across departments & plant teams to achieve shared goals. You will collaborate closely with plant teams & train, coach them to run the plant equipment achieving the best KPI’s, troubleshoot & communicate issues, and report the tasks to be done on site. The role will be on a 24/7 shift work. Occasional travel to the plant sites operated & supported will be required.
Roles and Responsibilities: Plant Operation Monitoring and Control
• Monitor, Operate & control the entire cement production process from the central control room, including raw material handling, raw meal grinding, clinker production, and cement grinding. • Adjust setpoints and process parameters to maintain stable and efficient plant operation. • Use Human Machine Interface (HMI) systems and Programmable Logic Controllers (PLCs) to operate and supervise plant equipment. • Operate the Expert systems to the maximum benefit of the operations • Respond promptly to alarms and process deviations to prevent downtime or quality issues Process Optimization and Quality Control
• Maintain key process parameters within defined limits to ensure consistent product quality. • Optimize energy consumption, fuel usage, and raw material efficiency. • Work closely with quality and laboratory teams to adjust operations based on test results and product requirements. • Identify opportunities for continuous process improvement and operational efficiency. Record Keeping and Reporting
• Record and maintain accurate operational logs, including process data, changes, and incidents. • Monitor process trends, alarms, and system performance, and report findings to supervisors. • Highlight & Report maintenance needs and coordinate with field teams to ensure plant reliability. • Ensure compliance with operational procedures, safety standards, and reporting requirements. Continuous Learning and Adaptation
• Participate in ongoing training programs to stay updated on new technologies and process improvements. • Adapt to changing plant conditions and optimize control strategies accordingly
Job Qualifications, Requirements & Experience: Education
• Engineering degree preferably chemical engineering • Minimum 8 years previous experience in cement plant operations. • Knowledge of control system principles, distributed control systems (DCS), programmable logic controllers (PLC), human-machine interfaces (HMI), and process automation. • Basic understanding of maintenance requirements and equipment behavior. • Ability to monitor multiple process areas simultaneously and prioritize actions • Willingness to work in shift operations (24/7 plant environment) • Experience with Expert systems & sound understanding of the whole cement process and quality aspects. • High level of attention to detail and safety awareness. • Training and coaching abilities. • Strong communication and teamwork skills, especially with field operators and quality teams. • Ability to communicate fluently and effectively with international stakeholders in English. • A proactive team player who thrives in a cooperative, high-energy environment.
Work Week: European