About this role
<p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"><strong>Job Title: Manager - Spinning<br>Location: Ambasamudram</strong></p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"><strong> </strong></p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"><strong>Role Purpose:</strong></p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif">To lead, manage, and optimize the end-to-end spinning operations, ensuring consistent yarn quality, maximum machine efficiency, cost control, safety compliance, and continuous improvement across the department.</p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"><strong> </strong></p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"><strong>Principal Accountabilities:</strong></p> <ol style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Production & Operations Management</li> </ol> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Plan, organize, and control all spinning activities to achieve targeted RKM, CSP, U%, and other yarn quality KPIs.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Ensure optimum machine utilization, running efficiency, and production per spindle.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Monitor and control material flow from blow room to ring frame, including comber and speed frame operations.</li> <li style="margin:0.0cm 0.0cm 8.0pt 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Ensure perfect implementation of mixing, bale management, and fibre selection based on customer requirements.</li> </ul> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="text-align:justify;margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif"> Maintain accurate shift planning and manpower allocation for smooth operations.</li> </ul> <p style="margin:0.0cm 0.0cm 0.0cm 36.0pt;text-align:justify;font-size:12.0pt;font-family:'Times New Roman', serif"> </p> <ol style="margin-bottom:0.0cm;margin-top:0.0px" start="2"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Quality Management</li> </ol> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Organize and conduct in-house training sessions for operators, Supervisors and staff.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif"> Continuously monitor Uster reports, yarn testing, and in-process quality checks.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif"> Ensure strict adherence to process parameters including TPI, draft settings, traveller selection, humidity levels, and waste management.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif"> Analyse quality variances and implement corrective actions.</li> <li style="margin:0.0cm 0.0cm 8.0pt 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif"> Coordinate closely with QA and Maintenance teams for quality assurance and complaint reduction.</li> </ul> <p style="margin-top:0.0cm;margin-right:0.0cm;margin-bottom:8.0pt;margin-left:0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif"> </p> <ol style="margin-bottom:0.0cm;margin-top:0.0px" start="3"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Machine & Process Optimization</li> </ol> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Drive improvements in breakage rate, pneumafil suction, doffing time, and end-break reduction.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Monitor machine performance (Card, draw frame, RSB, Speed Frame, Ring Frame, Auto Cone) and ensure timely interventions.</li> <li style="margin:0.0cm 0.0cm 8.0pt 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Implement new technologies, automation tools, and process modernization to improve productivity.</li> </ul> <p style="margin-top:0.0cm;margin-right:0.0cm;margin-bottom:8.0pt;margin-left:0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif"> </p> <ol style="margin-bottom:0.0cm;margin-top:0.0px" start="4"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">People Management</li> </ol> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Lead and mentor shift supervisors, fitters, and operators.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Conduct regular skill-based training (piecing techniques, machine settings, housekeeping, doffing).</li> <li style="margin:0.0cm 0.0cm 8.0pt 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Ensure workforce discipline, motivation, and continuous performance improvement.</li> </ul> <p style="margin:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif"> </p> <ol style="margin-bottom:0.0cm;margin-top:0.0px" start="5"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Maintenance Coordination</li> </ol> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Work with the Maintenance Manager to ensure preventive, predictive, and breakdown maintenance schedules.</li> <li style="margin:0.0cm 0.0cm 8.0pt 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Ensure minimum downtime by coordinating for critical spares, consumables, and machine overhauls.</li> </ul> <p style="margin-top:0.0cm;margin-right:0.0cm;margin-bottom:8.0pt;margin-left:0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif"> </p> <ol style="margin-bottom:0.0cm;margin-top:0.0px" start="6"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Cost & Waste Control</li> </ol> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Control hard waste, soft waste, and pneumafil waste, keeping within norms.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Monitor energy consumption and collaborate on energy-saving initiatives.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:115%;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Drive cost-effective operation through process optimization and reduced material wastage.</li> </ul> <p style="margin:0.0cm 0.0cm 8.0pt 36.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"><strong>Education, Qualifications and Experience</strong><strong>:</strong></p> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Bachelor’s degree in Textile Technology or related field.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Minimum 8 to 15 years’ experience in spinning, full process knowledge.</li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Good experience into team handling and KPI management.</li> </ul> <p style="margin:0.0cm 0.0cm 0.0cm 36.0pt;line-height:normal;font-size:12.0pt;font-family:Aptos, sans-serif"><strong> </strong></p> <p style="margin:0.0cm 0.0cm 0.0cm 36.0pt;line-height:normal;font-size:12.0pt;font-family:Aptos, sans-serif"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif"><strong>Desirable</strong><strong>:</strong></p> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 48.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">PG / MBA / Certifications.</li> <li style="margin:0.0cm 0.0cm 0.0cm 48.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Export/customer exposure.</li> <li style="margin:0.0cm 0.0cm 0.0cm 48.0px;font-size:12.0pt;font-family:verdana, geneva, sans-serif">Advanced Training Capability ERP, Lean Six Sigma.</li> </ul> <p style="line-height:104%;margin:0.0cm 0.0cm 8.0pt 36.0pt;font-size:12.0pt;font-family:Aptos, sans-serif"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;line-height:115%;font-size:12.0pt;font-family:Aptos, sans-serif">At Coats Group, we are committed to innovation, excellence, and fostering a diverse and collaborative environment where every team member can thrive. If you are passionate about making an impact in the textile industry and eager to join a global leader with a rich heritage and a forward-thinking approach, we invite you to take the next step in your career with us.</p>