About this role
<p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"><strong>Job Title: Assistant Manager - Dyehouse<br>Location: Ambasamudram</strong></p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"><strong>Role Purpose:</strong></p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%">Manage the dyeing processes, sample queue, sample requirements and ensure resources are used efficiently. To support the dye house KPI targets of RFT, CQ, LpMpD and throughput/lead time and lab KPI targets of attempt per match, lab to bulk and ensure they are achieved and improved upon consistently. Responsible for delivering the rated output, meeting quality requirements, ensuring health and safety of employees in dyehouse.</p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"><strong>Principal Accountabilities:</strong></p> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Health and Safety – leading and lagging indicator performance, Review of TaRA, MOC, MSA,Equipment checklist.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px"> 6S score of the zone.</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Sustainability – Water L/kg, Energy Kwh/kg, and Waste %</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Customer complaints per 100 order lines, TUC Kg and Fail store stock movements.</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Dyeing lead time in 24 hours.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Attempts per match, RFT%, CQ%, Operative hours per dye lot, Operative hours per 100kg, LpMpD, Efficiency and Utilization %, red tail analysis, WFT management.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Redyeing success rate and DTM development success rate.</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Productivity benefit projects delivered, LSS projects handled, Kaizen and OPL developed.</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Planning DOE and taking trials, establishing process routes, process conditions; The executive is responsible for extensive research, to conduct iterative trials on dyeing and finishing related to innovation projects.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Support monitoring and improving product quality.</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Manage the ISO/GRS/GOTS requirements.</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Should have excellent communication skills, willingness to learn new things, excellent interpersonal skills and team management on a regular bsis.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Coordination with supply chain for planning and delivery</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Coordination with maintenance team for improving machine performance, utilization %.</li> <li style="text-align:start;margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Coordination with HR for employee recruitment, training, attrition and absenteeism.</li> </ul> <p style="margin:0.0cm 0.0cm 0.0cm 36.0pt;line-height:normal;font-size:12.0pt;font-family:Aptos, sans-serif"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"><strong>Education, Qualifications and Experience</strong><strong>:</strong></p> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Engineering or Postgraduate with major in relevant sciences e.g., textile technology, chemistry, textile processing, textile chemistry, man-made fibre technology.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">5-8 Years of experience into dyehouse, Dye house systems practical knowledge in efficient use. e.g. colour database management, recipe</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Management, Dye sect, Sedo master, Technorama, LA & Lawer system colour and chemical dispensing.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Experience in dyeing operations of different substrates – cotton, polyester, blends, sustainable products, other synthetic fibres, and blends.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Knowledge on dye vessel working principle and related safety, quality measures in dyeing. 4. Excellent communication and team motivation skills. Good knowledge in SAP, in the relevant transactions.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Knowledge of Health and safety standards and laws.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Connect with Industry – RM/D&C suppliers, associations.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Language proficiency – Tamil, English.</li> <li style="margin-right:0.0cm;font-size:12.0pt;font-family:'Times New Roman', serif;margin-left:0.0px">Certified Internal auditor in ISO Quality, Health & Safety and Environment management sys tem, GRS/GOTS etc., will be an added advantage.</li> </ul> <p style="margin:0.0cm 0.0cm 0.0cm 36.0pt;line-height:normal;font-size:12.0pt;font-family:Aptos, sans-serif"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"><strong> </strong></p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"><strong>Desirable</strong><strong>:</strong></p> <ul style="margin-bottom:0.0cm;margin-top:0.0px"> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:normal;font-size:12.0pt;font-family:Aptos, sans-serif">Lean Six Sigma Green belt will be an added advantage </li> <li style="margin:0.0cm 0.0cm 0.0cm 0.0px;line-height:normal;font-size:12.0pt;font-family:Aptos, sans-serif">Knowledge of chemical safety, MSDS, ZDHC, Chemcheck, Oekotex etc.,</li> </ul> <p style="margin:0.0cm 0.0cm 0.0cm 36.0pt;line-height:normal;font-size:12.0pt;font-family:Aptos, sans-serif"> </p> <p style="margin:0.0cm 0.0cm 2.0pt 36.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%"> </p> <p style="line-height:104%;margin:0.0cm 0.0cm 8.0pt 36.0pt;font-size:12.0pt;font-family:Aptos, sans-serif"> </p> <p style="margin:0.0cm 0.0cm 8.0pt;font-size:12.0pt;font-family:Aptos, sans-serif;line-height:115%">At Coats Group, we are committed to innovation, excellence, and fostering a diverse and collaborative environment where every team member can thrive. If you are passionate about making an impact in the textile industry and eager to join a global leader with a rich heritage and a forward-thinking approach, we invite you to take the next step in your career with us.</p>