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Plant Process Engineer - Plastic Injection Molding (Tilbury, CA) @ MAHLE International GmbH

Tilbury, CAOnsiteFull-time
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<p><span style="font-size:24.0pt"><strong>Your Contribution </strong></span></p> <p> </p> <p><span style="font-size:14.0pt">As a <strong>Plant Process Engineer</strong> reporting to the Production Manager, you will be responsible for responsible for the monitoring and optimization of the plastic injection molding processes that are to be run within the MAHLE Tilbury facility. The Plant Process Engineer is also responsible for problem solving activities and continuously improving current and new product lines in the facility.</span></p> <p> </p> <p><span style="font-size:14.0pt">This role is responsible to:</span></p> <ul> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Develop predictive methods to eliminate downtime and throughput yield constraints. Drive future cycle time improvements and best practices.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Develops, coordinates and troubleshoots the manufacturing process of plastic injection molding using polypropylene and nylon resins.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Supervise the technicians, as well as plan Process Technicians’ activities across shifts.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Develop the injection molding process for new tooling, including all molding machine parameters, peripheral equipment such as chillers and dryers.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Troubleshoot manufacturing processing problems for quality issues including dimensional issues, flash, short shots, burn areas, flow marks &amp; bubbles etc.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Make improvements to molding process to reduce cycle times to the lowest time possible without sacrificing part quality.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Work with Production to improve mold change over time, eliminating all waste during the internal and external change over elements.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Solve existing mold tooling issues with Tooling Engineers and Mold Maintenance.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Determine scheduling and troubleshooting requirements with Production Supervisor and Master Scheduler</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Identify need and conduct training for Process Technicians to improve OEE, FTT, PE and 5S on Injection Molding machines.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Ensure training of Production Supervisors, Team Leads and Maintenance staff in the safe and proper usage of equipment and tooling.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Provide process directions to injection molding Process Technicians.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Sampling of new tooling (tooling trials)</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Liaison with Tooling engineer and product development teams</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Take customer product specifications and determine appropriate process parameters and controls</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Revise parameters, track and document them in database</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Handle Manufacturing efficiency issues and conduct problem solving with corrective action</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Develop Technical training plans for all Process Technicians. Responsible for On the Job (OTJ) Training</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Pareto ranking (machine down time, scrap, mold change, set up times etc.)</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Cost analysis and justifications for capital investments (PAR’s)</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Develop, implement and maintain a preventative maintenance system</span></li> </ul> <p><span style="font-size:24.0pt"> <strong>Your Experience &amp; Qualifications</strong> </span></p> <ul> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Certified/ Licensed Mold Maker or Technological/Business diploma from a Community College.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">3 to 5 years’ manufacturing experience with plastic injection molding.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Supervisory experience in a unionized environment preferred.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Technical experience in molding equipment troubleshooting and repair.</span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">Proficient with Microsoft Office </span></li> <li style="font-size:14.0pt"><span style="font-size:14.0pt">SAP experience is considered an asset.</span></li> </ul> <p> </p> <p><span style="font-size:24.0pt"><strong>Our Offering</strong> </span></p> <p><span style="font-size:14.0pt">We will provide a collaborative environment working on exciting assignments, along with ongoing personal &amp; career development opportunities. We encourage you to apply even if you don&apos;t meet every single requirement. You may just be the right candidate for this or other roles! </span></p> <p><span style="font-size:14.0pt">After receiving your online application, the interview process will typically be a screening call followed by Personal Interview(s) </span></p> <p><span style="font-size:14.0pt">For more information about MAHLE and what a career with us looks like for you, <a href="https://www.jobs.mahle.com/" target="_blank" rel="noopener">click here.</a> and to learn more about our foundation owned technology group <a href="https://www.mahle.com/en/sustainability/mahle-foundation/" target="_blank" rel="noopener">click here.</a> </span></p> <p><span style="font-size:14.0pt"><strong>#DiversityMatters</strong> with our inclusive culture, we welcome applications from all social, religious &amp; ethnical backgrounds, disabilities both mental and physical, identities (gender) and neurodivergent people. </span></p> <p><span style="font-size:14.0pt"><strong> </strong></span></p> <p><span style="font-size:14.0pt"><strong>MAHLE is not currently hiring individuals for this position who now or in the future require sponsorship for employment-based non-immigrant and immigrant visas. However, as a global company, MAHLE offers many job opportunities outside of CA which can be found through our employment website </strong><a title="http://www.jobs.mahle.com/" href="http://www.jobs.mahle.com/" target="_blank" rel="noopener"><strong>www.jobs.mahle.com</strong></a></span></p> <p> </p> <p> </p> <p> </p> <p> </p> <p> </p> <p> </p><p> </p> <p>Compensation Range - $85,000 - $100,000</p> <p> </p> <div style="border:2.0px solid #41b6e6"> <p> </p> <p> <strong><span style="font-size:28.0px"> Do you have any questions?</span></strong><br> <br> [email protected] <br> </p> <p> </p> </div>

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