About this role
1. Machine Operation and Monitoring
• Operate Conversion Machines:
• Run Kraft paper conversion machines that include mechanical systems, electrical controls, and pneumatic components, ensuring smooth and efficient operations.
• Monitor Machine Performance:
• Continuously monitor machine parameters, such as speed, pressure, and temperature, to ensure proper functioning and timely adjustments.
• Machine Adjustments:
• Perform minor adjustments to machine settings as necessary to maintain quality and efficiency, including speed and feed adjustments to align with production requirements.
2. Quality Control
• Inspect Finished Products:
• Conduct quality checks on finished Kraft paper products to ensure they meet specifications and standards.
• Troubleshoot Quality Issues:
• Detect and troubleshoot any quality issues during the production process, including defects, material inconsistencies, or machine malfunctions.
• Document Quality Deviations:
• Record and report any product deviations from quality standards and work with supervisors and maintenance to implement corrective actions.
3. Machine Maintenance Support
• Preventive Maintenance Assistance:
• Assist the maintenance team in performing routine preventive maintenance, such as cleaning, lubricating, and replacing minor parts on mechanical and pneumatic systems.
• Report Malfunctions:
• Immediately report any significant machine malfunctions or breakdowns to the maintenance team and production supervisor to avoid prolonged downtime.
• Basic Repairs:
• Perform basic repairs and adjustments to machines when necessary, following established procedures and under the guidance of the maintenance team.
4. Production Reporting
• Track Production Output:
• Record production metrics such as output, machine downtime, and material usage, ensuring accurate documentation for each shift.
• Log Operational Data:
• Ensure all production transactions and machine activity are logged in SAP ERP or similar software to maintain accurate production records.
• Communicate with Production Leader / Production Supervisor:
• Provide regular updates to production leader or production supervisor on production progress, quality issues, and machine performance.
5. Safety and Compliance
• Adhere to Safety Procedures:
• Follow all safety protocols, including Lock-Out Tag-Out (LOTO) procedures, when working on or near equipment to ensure personal and team safety.
• Use of PPE:
• Always ensure proper use of personal protective equipment (PPE).
• Machine Safety Checks:
• Conduct safety checks on machines before and after each shift to ensure they are functioning safely and correctly.
6. Continuous Improvement
• Identify Process Improvements:
• Proactively identify opportunities for improving machine performance, reducing waste, and optimizing the production process.
• Collaboration with Team:
• Work closely with the production team to share ideas for improving operational efficiency and maintaining high standards of quality and safety.
MAIN TASKS
• The Machine Operator is responsible for efficiently operating and monitoring kraft paper conversion machines, performing minor adjustments to maintain quality and efficiency.
• Key tasks include conducting quality checks, assisting with preventive maintenance, tracking production metrics, and adhering to safety protocols.
• The operator collaborates with the production team to identify process improvements and ensure consistent product quality while minimizing downtime and waste.
Education and Experience:
• SPM or Equivalent required; technical or vocational training in machinery operation or industrial maintenance is preferred.
• 3+ years of experience operating industrial machinery, ideally in a manufacturing environment with mechanical, electrical, and pneumatic systems.
• Experience working in a Kraft paper conversion facility or similar manufacturing environment such as corrugated box manufacturing and flexible packaging is a plus.
Skills:
• Technical Expertise:
• Proficient in operating machines with mechanical, electrical, and pneumatic controls, as well as basic machine troubleshooting.
• Problem-Solving:
• Strong troubleshooting and diagnostic skills, particularly in identifying and resolving machine-related issues.
• Attention to Detail:
• Ability to monitor product quality and perform machine adjustments to meet production standards.
• Safety-Conscious:
• Knowledge of industrial safety practices and commitment to following established safety protocols.
• ERP Systems: Familiarity with SAP ERP or equivalent software for logging production data and machine activity is preferred.
Other Requirements:
• Ability to work in a fast-paced, shift-based environment, including nights and weekends as required.
• Strong communication skills and the ability to work in a team setting.
• Physical capability to stand for extended periods, lift heavy objects (up to xx kg), and work with large industrial machines.
• This role involves working in an industrial manufacturing environment with exposure to loud noises, dust, and heavy machinery.